Fire Probabilistic Risk Assessment applied to the Pebble Bed Modular Reactor Matoma P. Pooe 2001 l t•?H r • • ,, . r, I'll" f I ( tl "-· " • 1 l - ·.'1- I 9 University Of North-West p B M R Masters in Applied Radiation Science and Technology University of North West, Mmabatho Fire Probabilistic Risk Assessment University p Of North-West B M R Fire Probabilistic Risk Assessment Applied to the Pebble Bed Modular Reactor Matoma P Pooe 2 00 1 Mr. M Magugumela &: Mr. B Blignaut Supervisors Masters in Applied Radiation Science and Technology University of North West , Center of Applied Radiation Science and Technology , Mrnabatho Pebble Bed Modular Reactor , Centurion iii Abstract A methodology for assessing the frequencies of fire occurrences in the PBMR nuclear power plant is presented. Fire is a concern because it may lead to loss of support systems, which could result in the failure of dependent systems. Ultimately this may lead to the re lease of radioactive material into the atmosphere. The methodology used is probabilistic in nature. The methodology will be applied to the Pebble Bed Modular Reactor to determine the impact of fire on safety of plant personnel and the public . The methodology described here utilises both a qualitative and quantitative assessment in order to quantify the risk posed by fires in the PBMR reactor . The qualitative steps identify areas where fire is l ikely to be started . Only fire events that may result in the loss of a safety function are of safety concern. Thus , this process is based on identification of critical locations where there is potential for fire initiation resulting in loss of safety function lu ~rAiv I The quantitative analysis utilizes an event tree approach to quantify the frequency of fire initiation . An event tree is constructed based on the mitigating actions of the fire protection system in each critical area . This study is meant to be a preliminary assessment of Fire PRA for the PBMR . This task is made difficult by the fact that the iv plant is still in the design phase. Traditional Fire PRA's have been done on existing power stations with operational histories. To demonstrate the methodology in the PBMR, data from Light Water Reactors (LWR) and Boiling Water Reactors (BWR) was used as a baseline for the Pebble Bed Modular Reactor (PBMR) since there is no historical information on the plant because one has not been built yet. When the plant is built and is in operation the assessment will need to be updated. A brief summary of the study, the conclusion and recommendations for this study are also presented in the last section of the document. V Table Of contents Abstract iii List of Abbreviations ... . .......... . . . . . ......... . .................. vii CHAPTER 1 1 1.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1. 2 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1. 3 Overview of PRA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1. 3 .1 Why is fire of concern . . ............................. . .. . . 3 1 . 3.2 Historical Evidence ............ . .......... . ............... 4 1. 3. 3 Causes of fire ............ . ..... . ... .. . ... ...... ... ....... 4 1.4 Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.4.1 The Pebble Bed Modular Reactor Power plant . ............... 7 1.5 Purpose of study ............... . . .... ..... . .. . .. ....... .. 11 1. 6 Objectives .......... .. ..................... .... . ......... 12 1. 7 Outline of chapters ..... .. . .. ........... . ................ 12 CHAPTER 2 14 2.1 Review of Literature ...................... ...... . . ....... 14 2.2 General fire analysis methodology in power plants . ....... 25 CHAPTER 3 27 3.1 Fire Hazard analysis ... . ....... . . .. .... ... ..... ... ..... . . 27 3 . 1.1 Location Screening ...... . ......... . .......... . ........... 27 3.1.2 Fire Occurrence Frequency ....... . ..... . ... ..... .... .. .... 29 3. 1. 3 Fire Propagation Analysis ..... .. .. . ............. . ...... . . 30 3 .1. 4 Plant System Analysis ......... . ..... . ..... ..... .. . . ...... 30 3.2 Application of the methodology .. . ...................... . . 32 3.2.1 Fire Hazard Analysis ..... . ....... . .... . .......... . ...... . 32 3.2.2 Location Screening ...... ......... . .... . ......... . ........ 40 3.2.3 Fire Occurrence Frequency ......... . . . . . .................. 48 3.2.4 Fire Propagation Analysis . ....... ..... ............ ... .. .. 57 3.2.5 Plant system analysis ... .. .. . ............. . .............. 65 CHAPTER 4 68 4 . 1 Results ................... . .... . . .. ....... ... . ..... .. . . .. 69 4.1.1 Fire Initiating Event Frequencies for the different rooms of the PBMR power plant ......................... . ..... ... ....... ... 69 4. 2 Hypothesis ................... . .......................... . 71 4.2.1 Fire occurrence frequencies .... . ............... . ......... 71 4.2.2 Loss of equipment frequencies (Fire Propagation) ......... 71 CHAPTER 5 73 5 .1 Summary ............... . .... . . . ............ . . . ......... . .. 73 5. 2 Conclusion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 5. 3 Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Glossary of terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 References 81 List of Figures FIGURE 1-1 GENERAL LAYOUT OF THE REACTOR UNIT AND THE POWER CONVERSION UNIT. 8 FIGURE 1-2 THE PEBBLE BED MODULAR REACTOR FUEL ELEMENTS .. ... ... 11 FIGURE 3-1 EVENT TREE FOR THE CONTROL ROOM ... .. . .. ............. 58 FIGURE 3-2 EVENT TREE FOR THE CABLE ROOM ...... . .......... . . . ... 59 FIGURE 3-3 EVENT TREE FOR THE ELECTRICAL SWITCHGEAR ROOM ....... 60 FIGURE 3-4 EVENT TREE FOR THE BATTERY ROOM .... .. ...... .. . . ..... 61 FIGURE 3-5 EVENT TREE FOR THE GENERATOR SWITCHGEAR ROOM ... ..... 62 FIGURE 3-6 EVENT TREE FOR THE REACTOR BUILDING . .......... . ..... 63 FIGURE 3-7 EVENT TREE FOR THE AUXILIARY BUILDING .. . . ..... . ..... 64 List of Tables TABLE 3-1 SAFETY SYSTEMS AND THEIR SUPPORT SYSTEMS ............. 33 TABLE 3-2 SAFETY SYSTEM COMPONENTS AND THEIR SUPPORT SYSTEMS (SYSTEM DEPENDENCIES) ............................. . . 35 TABLE 3-3 BUILDING LAYOUT ...................................... 41 TABLE 3-4 STATISTICAL EVIDENCE OF FIRES IN LIGHT WATER REACTORS AND THE RELATED FIRE FREQUENCIES .................... SO vi i LIST OF ABBREVIATIONS Abbreviation or acronym Description ACS Active Cooling System Arbeitsgemeinschaft Versuchsre aktor AVR (German for Joi ntly- operated Prototype Reactor ) BWR Boilling Water React o r ccs Core Conditioning System EPS Equipment Protection System FHSS Fuel Handling and Storage System FMEA Failure Mode and Effects Analy sis Failure Mode , Effects and FMECA Criticality Analysis HAZOP Hazards and Operability HICS Helium Inventory Control System HMS Helium Make-up System HPT High Pressure Turbine HTGR High Temperature Gas Cooled Reactor HTR High Temperature Reactor Heating, Ventilation and Air- HVAC conditioning IAEA International Atomic Energy Agency IE Initiating Event LBE Licensing Basis Event LOCA Loss-of-coo l ant accident LOFC Loss of Forced Cooling LPT Low-pressure Turbine LWR Light Water Reactor MPS Main Power System MW Megawatt NNR National Nuclear Regulator NNS Non-nuclear Safety NPP Nuclear Power Plant NRC Nuclear Regulatory Commission (USA) NUREG Nuclear Regulations ( from NRC ) ocs Operational Control System PBMR Pebble Bed Modular Reactor PCU Power Conversion Unit Primary Loop Initial Clean-up System PES Evacuation Sub-system vii i PFOD Probability of Failure on Demand PLICS Primary Loop Initial Clean-up System PLOFC Pressurised Loss of Forced Cooling PPB Primary Pressure Boundary PPSB Power Plant Services Building PRA Probabilistic Risk Assessment PT Power Turbine PWR Pressurized Water Reactor PyC Pyrolytic Carbon RCCS Reactor Cavi ty Cooling System RCS Reactivity Control System RCSS Reactivity Control and Shutdown System RPS Reactor Protection System RPV Reactor Pressure Vessel Reactor Pressure Vessel RPVCS Conditioning System RSS Reserve Shutdown System SAR Safety Analysis Report SAS Small Absorber Sphere SBS Start-up Blower System sic Silicon Carbide TRISO Triple Coated Particle WMPS Water Make-up Purification System CHAPTER 1 INTRODUCTION 1 . 1 Introduction Nuclear energy has both benefits and risks . One of its many benefits is power genera t ion . Bec ause of the inherent risks , to generate power from nuclear energy, utilities must show that the reactor will operate safely without unduly exposing the public and the workers to health risks. One of the techniques used to ensure safety in nuclear installations is probabilistic risk assessment (PRA) . This is also variably known as probabilistic safety assessment (PSA). While regulators across the world are increasingly recognising PRA in l icensing nuclear reactors , in South Africa nuclear power plants have been licensed based on PRA for years . 1.2 Background PRA was first used to assess the safety of nuclear reactors in 1975 as part of the Reactor Safety Study commissioned by the United States Nuclear Regulatory Commission [l] . It has since gained use as a fundamental t ool for assessing safety of 2 installations worldwide. For example, PRA is used in such varied industries as the chemica l and aviation . The PBMR (PTY) LTD has just completed a Phase 2 PRA to assess the safety of the design [2] . Phase 2 PRA only assesses the safety impact of internal ev ents. External events have not been adequately analysed in the current design . It is standard practice to also determine the impact of external events on the safe operation of the plant. Example s of external events i nclude fire, earthquakes , flooding, aircraft crash, and tornadoes , etc. This study focuses on the fire assessment. The safety ass e ssment of other external events will need to be performed at some stage. 1 . 3 Overv iew of PRA 1u:~iv/ The main objectiv e of the PRA is to identify all possible way s that might result in plant personnel and the public being exposed to radioactiv e material and then determining their frequencies and consequences. Frequencies and consequences are then combined to determine the risk due to the various accidents. In pressurised water reactors (PWR) , it is sufficient to determine all scenarios, which might result in the reactor core me l ting. This is because substantial amounts of radioactiv ity are assumed to be released only after large scale destruction of the nuclear fuel. In the PBMR , however, core melt is highly unlikely because of the fact that PBMR is i nherently safe (this means that the occurrence of any ev ent would not result in exposure of the 3 public to the radioactive material ) , the negative temperature coefficient and the temperature tolerance of the fuel are such that sub-criticality without forced cooling can be achiev ed and maintained without active engineered systems or operator action for many hours. However , there are scenarios that may result in radioactivity reaching plant personnel and the public [2] In performing PRA, it is i mportant t o ensure that all possible ways in which this can happen are identified. The procedure for conducting a PRA can be found in Chapter 2 . The probabilistic risk assessment method was introduced to evaluate the interaction between potential system failure and the resulting health impact . It is an analytical technique integrating a wide spectrum of design and operational aspects of a specific faci l ity [9, 10 ] . 1. 3 .1 Why is fire of concern Historically, fire has been found to contribute significantly to risk of nuclear power . Events [8] have shown that fire in nuclear power plants although rare, could increase the risk due to their operation . The special nuclear boundary conditions (like, the absolute confinement of radioactivity) impose severe requirements on the fire protection and the fire fighting measures. Since the Browns Ferry Fire major efforts have been made to further reduce the risk of fires in nuclear power plants [19] . 4 Fire also tends to induce multiple failures. Nuclear power plants must demonstrate t hat t he releases of rad ioactivity wil l still be within the limits , given a fire in any area of a plant . Although fire can occur anywhere within the plant, the risk will be greatest in certain crit i cal fire areas [5]. 1. 3 .2 Historical Evidence There have been a few incidences of fire in nuclear power plants . Al though some of them were minor, others threatened the safe operation of the plants. A few examples are discussed here. The Browns Ferry Fire accident is one example of why fire is a major risk [8]. The accident occurred during maintenance when one of the maintenance personnel lit a candl e in the cabl e room. The cables caught fire. From these accidents it also became evident that critical fire areas in power plants apart from areas containing the safety equipments are areas containing electrical equipments such as the cables, motors, transformers , switches, batteries, generators, b l owers, electrical busbars and breakers and electrical cabinets. 1.3. 3 Causes of fire Experience has shown that maintenance activities could lead to fire accidents as explained above by the Browns Ferry Fire. Electrical equipments can also cause fire. Electrical fires can be explained by Ohm's law, which is expressed as: 5 (V = IR) where, Vis the voltage drop in volts, I is the current in amperes, and R is the resistance in ohms The Power (P) (in Watts), in an electrical wire can be expressed as: p VI, but, since V IR Then P I 2R From this equation it follows that when current increases and resistance also increases by the equation: The power in the cables increases, and this then results in electrical cables becoming hot and there after they start burning. This is how fire occurs in electrical equipments. At this stage in the PBMR PRA, the impact of fire on the risk to the public due to the operation of the plant has not been investigated. It is therefore very important that a fire analysis be incorporated into the PBMR's risk model. 6 1.4 Background The importance of fire as a potential initiator of multiple- system failures took on a new perspective after the cable tray fire at Browns Ferry plant in 1975, where a fire was ignited during maintenance as a result of one of the maintenance personnel lighting a candle in the cable room [8] Fire analysis involves quantifying the frequency of core melt or the ability of a plant to reach a safe reactor shut down, and containment failure given a fire incidence anywhere in a plant. The frequencies and consequences of fire in each area of a plant and the impact of these consequences on the safe shut down capability of the plant are assessed [5]. Fire analysis process requires knowledge of several important aspects of a fire incident like: ignition, progression, detection, and suppression, and characteristics of various materials under fire conditions as well as the plant safety functions and their behaviour under accident conditions [12). Fire research is a multidisciplinary effort, which covers a large spectrum of topics like: the physics of combustion, the behaviour of flames in compartments, and the characteristics of fire detector responses [8]. To perform an assessment of fire impact on risk knowledge of the plant is required . The description of the plant is provided in the following section. 7 1. 4 . 1 The Pebble Bed Modular Reactor Power plant The Pebble Bed Modular Reactor (PBMR) plant is different from ordinary Light Water Reactors (LWR) systems in that : • It is inherently safe, meaning that even a major accident such as a Depressu rized Loss of Forced Cooling (DLOFC) the reactor will still be able to sustain itself without any operator actions by natural convection where heat will be transferred from the fuel in the core to the reflectors and from the reflectors and all other systems to the reactor wall and then to the ultimate heat sink. • The negative temperature coefficient and the temperature tolerance of the fuel are such that sub-criticality without forced cooling can be achieved and maintained without active engineered systems or operator action for many hours. The PBMR is a graphite moderated helium cooled reactor, which uses a Brayton direct gas turbine cycle to convert the heat, which is generated in the core by nuclear fission . The heat generated in the core by the fission process is then transferred to the coolant gas. The gas is then transported to the turbine where it is converted into electrical energy . Figure 1-1 General layout of the Reactor Unit and the Power Conversion Unit (October 2000). The use of Helium eliminates the possibility of a change of phase of the coolant (i . e. liquid to vapour) under accident conditions . Accident analysis is greatly simplified and uncertainties reduced by the absence of two-phase flow. Figure 1-1 General layout of the Reactor Unit and the Power Conversion Unit (October 2000). 1-- 1 The basic reactor power generation system consists of: • Reactor Unit; consisting of the Reactor Pressure Vessel, Core Structures , and Reactivity Control and Shutdown Systems. • Power Conversion Unit; consisting of High Pressure Turbo- uni ts, Low Pressure Turbo-uni ts , Power Turbine , Generator System, Recuperator, Coolers, Hot Pipe and Valve System. 9 • Main Support Systems; consisting of Fuel Handling and Storage System, Helium Inventory Control System and Active Heat Removal System [PBMR SAR-Section 3, 2001]. There are a number of safety systems by which the reactor activities can be controlled. These include activities such as the heat removal, and the control of heat generation. For heat removal systems such as the Reactor Cavity Cooling system (RCCS), Start-up Blower System (SBS), and the Core Conditioning System (CCS) are used. For the control of heat generation systems such as the Reactivity Control System (RCS), and Reserved Shutdown system (RSS) are used. The function of the RCCS is to remove heat from the reactor during normal operation and shutdown. The system also removes decay heat during the loss of the heat transfer functions of the Power Conversion Unit (PCU) The objective is to prevent the reactor vessel, Reactor Pressure Vessel (RPV) supports, instrumentation and concrete walls from exceeding from exceeding their design temperature limits . The CCS maintains the RPV at desired temperatures (280 °C to 300 °C) during normal power operation, it also removes core heat during maintenance operations when the SBS cannot be used and it can be used to recover the core from very hot conditions (up to 1200 °C) in the event of a PCU trip followed by failure of the SBS blowers to operate . During maintenance it is used to maintain 10 the core at the required temperature although the SES blowers will be used to initially cool the core down to low temperature maintenance conditions. The RCS consists of a control rod system, and the RSS consists of the shutdown rods and the Small Absorber System (SAS) Both the RCS and the RSS are independently able to transfer the reactor to a sub-critical state, and keep the reactor subcri ti cal for an indefinite period at normal operating temperature. Both systems combined must allow the reactor to be in a sub-critical state below 50 °C indefinitely. uBRA'ftvJ Figure 1-2 The Pebble Bed Modular Reactor fuel elements FUEL ELEMENT DESIGN FOR PBMR 5mm Graphite layer Coated particles imbedded in Graphite Matrix Dia. 60mm Pyrolytic Carbon Fuel Sphere Silicon Carbite Barrier Coating Inner Pyrolytic Carbon Porous Carbon Buffer Dia. 0,92mm Coated Particle Dia 0,5mm Uranium Dioxide Fuel The PBMR uses spherical fuel elements . Th e PBMR reactor consists of graphite spheres situated at the centre of the reacto r core s u rrounded by fue l spheres which also con tain a layer of graph ite and fuel particles known as Triso particles because of the three layers covering them (i.e. the inner pyrolytic carbon layer, the pyrolytic silicon carbid e layer, and the outer pyrolytic carbon layer). 1.5 Purpose of study Fire PRA is important for ident ifying t h e possible consequences of fire , which could prevent t h e safe, shu t down of a nuclear power plant [8] . The purpose is also t o investigate the 12 methodology and further apply it to quantify the frequency of fire in the PBMR . The Regulatory guide [3 ] mandates fire prevention and protection programs . It also requires that fire contribution to the radiological consequences be included in the probabilistic assessment . At this stage in the PBMR PRA development, fire will need to be incorporated into the PBMR's probabilistic risk model . The importance of this study lies in using the probabilistic methods to calculate the frequency of reaching a safe reactor shutdown given that fire occurred anywhere in the PBMR power plant. 1.6 Objectives The objectives of the study are: I. To present the methodology of the study. II . To use the methodology to quantify the frequency of the safe shutdown capability of the plant in case of a fire accident. III . To eva l uate the impact of fire on the safety of the PBMR power plant. 1.7 Outline of chapters Literature survey on fire and general fire analysis methodologies, their ignition, how they spread, their 13 detection, suppression and mitigation are discussed in Chapter 2. Chapter 3 focuses on the step - by- step process of a fire analysis. The end result is the frequency of reaching a safe shutdown in case of fire. Uncertainty calculation is not in the scope of the study. Chapter 4 discusses the results of the study. The summary, conclusions and recommendations are discussed in Chapter 5. CHAPTER 2 LITERATURE SURVEY 2 . 1 Revi ew of Lite rature 1. The book NFPA 805 [20), specifies the minimum fire protection requirements for existing light water nuclear power plants during all phases of plant operation, including shut-down, degraded conditions, and decommissioning . The book also prov ides information on methods of maximising defence in depth during a plant fire, goals and objectiv es of nuclear safety . The fire protection standard is based on the concept of defence in depth. Protecting the safety of the public, the env ironment, and plant personnel from a plant fire and its potential effect on safe reactor operations is paramount to this standard. Defence in depth is achieved when an adequate balance of each of the following elements is provided; ( i) preventing fires from starting, (ii) rapidly detecting fires and controll i ng and extinguishing promptly those fires that do occur, thereby limiting fire damage, (iii ) providing adequate level of fire protection for structures, s y stems, and components impor tant to safety so that a fire that i s not promptly extinguished wi ll not prev ent essential plant safety funct i ons from being performed . 15 The safety goals include (i) the provision of reasonable assurance that a fire during any operational mode and plant configuration will not prevent the plant from achieving and maintaining the fuel in a safe and stable condition; (ii ) to provide reasonable assurance that a fire will not result in radiological release that adversely affects the public, plant personnel, or the environment; (iii) to provide reasonable assurance that loss of life in the event of fire will be prevented for facility occupants; (iv) to provide reasonable assurance that the risks of fire are acceptable with regard to potential economic consequences. The nuclear safety objectives during a fire event are: (i) capability of rapidly achieving and maintaining subcritical conditions, removing decay heat and inventory control functions, preventing fuel clad damage so that the primary containment boundary is not challenged; (ii) maintenance of the containment integrity and the limitation of the source term; (iii) to protect occupants not intimate with the initial fire development from loss of life and improve the survivability of those who are intimate with the fire development as well as to provide adequate protection for essential and emergency personnel; (iv) to limit the potential property damage due to fire to acceptable levels, also the potential business damage due to fire is also limited to acceptable levels as determined by the operator. 16 The book also outlines a performance criteria by which fire protection features shall be capable of providing reasonable assurance that, in the event of fire the plant is not placed in an unrecoverable condition. This shall be demonstrated by: (i) insertion of the negative reactivity by the reactivity control to achieve and maintain sub-critical conditions such that fuel design limits are not exceeded; (ii) capability of inventory and pressure control to control coolant levels such that subcooling is maintained for PWR and the capability of maintaining or rapidly restoring reactor water level above top of active fuel for a BWR such that fuel clad damage as a result of a f i re is prevented; (iii)removing sufficient heat from the reactor core or spent fuel such that fuel is maintained in a safe and stable condition; (iv) capability of vital auxiliaries to provide necessary auxiliary support equipment and systems to assure that the systems required under (i ) , (ii ) , (iii), and (v) are capable of performing their required nuclear safety functions; (v) process monitoring for providing necessary indication to assure the criteria addressed in (i ) through to (iv) hav e been achieved and are being maintained. 2. Lees F.P, in his book [12) defines fire in the following way: "Fire or combustion, is a chemical reaction in which a substance combines with oxygen and heat is released. Fire occurs when a source of heat comes in contact with a combustible material. 17 The development of fire depends on the situation of the fuel . That is, the stacking of materials in closely spaced vertical piles tends to encourage fire spread. Fire normally grows and spreads by direct burning, which results from impingement of the flame on combustible materials, by heat transfer or by travel of burning material. The three main modes of heat transfer from fires are: conv ection, conduction, and radiation. Conduction is particularly important in allowing heat to pass through a solid barrier and ignite material on the other side. Radiated heat is transferred directly to nearby objects and does not go preferentially upwards and crosses open spaces. Convection heat transfer involves the transfer of heat from one material to the next different material. Most of the heat transfer from fires is by convection and radiation . Electrical equipment is widely used in power plants and may be the source of ignition unless close control is exercised. The basis for the control of electrical equipment to prevent its acting as a source of ignition is the classification of the plant according to the degree of hazard." This information is important in that it provides knowledge about how fires occur, the propagation of fire from one place to another and also some adv ice on how to place materials or equipments in power plants (not placing materials in stacks or 18 piles aids in minimizing fire growth). It further provides information on areas that could be classed as fire areas or areas in which fires are expected in power plants. 3. The paper (Schneider U.) [24] Outlines how difficult it is to prevent fires in nuclear power plants because of the combustible materials, which must be used for principle reasons, that is, power plants cannot avoid the application of such materials or media in certain areas or components of the plants. According to the paper , a detailed study on the fire occurrence rate in Pressurized Water Reactors (PWR) indicated that the occurrence rates of American and German reactor facilities were of comparable size. Also the paper states that it is indicated that the 95% fractile of the occurrence rate per year and facility is of the order of 3 to 4x10 -1 , the appropriate mean value is of the order of 1 . 1x10-1 • This means that one can assume that in average a fire in a nuclear power plant occurs every ten years. With respect to the type of materials involved these observations were made : roughly 1/3 of all fires occurred with oil or hydrogen, 1/3 was related to other materials. These data indicate the great importance of cable fires and the strong need for fire prevention . 4. Fischer et al . [7] present the following v iews regarding fire: " In the design process the fire protection engineer needs to frequentl y work closely with the plant design team from the 19 beginning. The conceptual influence of fire protection considerations starts with the plant layout; the separation as far as possible of unavoidable fire loads and safety s y stems; good accessibility; separation between safety s y stems; and the installation of effective barriers. The need for the reduction of fire loads is generally acknowledged, but in many instances it is a question of material properties in which the designer has only limited choice. The removal of unnecessary combustible materials is generally practiced . " 5 . The paper ( Gregory et al) [9] describes how important a combustion analysis of an entire facility is, in determini ng the transient pressure and heating loads on the containment or ventilation structures and safety related equipment, to plan emergency evacuation, to validate existing fire prot ection programs or suggest changes, and to integrate fire safety with other safety analysis requirements . It then concludes that fires in reactor systems may be initiated and then propagate during transient releases of heat, carbon monoxide and hydrogen and therefore nuclear reactor crit i cality transients may l ead to severe accidents . 6 . The paper (Himanen et al ) [8] describes what the fire analysis method required for the TVO units I and II, which is common in all other methods. It required that all 1400 rooms of the plant 20 be visited, and it was conducted in connection with the annual fire inspection made during and immediately after its refuelling outage in 1988. The paper further outlines the probability of ignition in a room depends on the presence of persons and on the amount of electrical and mechanical equipment in the room, and that the propagation of fire is a function of numerous factors for example, the amount and location of combustible material, ventilation and many others. The total fire frequency of the plant was estimated on the basis of the experience gained in the two units of the TVO plant and similar plants in Sweden. 7. According to this book (Safety Series) (22] a Safety Analysis Report of any power plant should provide a description and a safety analysis of the fire protection system in that particular plant including information on procedures and maintenance activities. The section on the Design for Internal Fire Protection should describe the design requirements for fire protection inside the facility. According to this book this should also include passive features, such as isolation, separation, selection of materials, the building layout and zoning, the location of fire barriers and the safety system layout and protection including the separation of safety related redundant systems. NWU 1.. . IBRARY This is a book which is accepted and used world wide by plants with hazardous materials and it is recommended by the nuclear 21 regulators internationally that organizations/plants dealing with hazardous mater i als perform up to t he standards set by this book . 8 . Licensee Event Reports (LER), Computer Aided Regulatory Library (CARL) Power plants are supposed to report all types of events big or small , occurring during any mode of operation. The reason f or this is so that power plants should learn from each other's experiences and to avoi d any event s that may lead to accidents . The fol l owing are exampl es of t h e Licensee Event Reports (LER) from the Computer Aided Regulatory Library (CARL) . In these reports all types of events t hat occu rred in dif f erent power plants were reported with the date of occu rrence and the causes of these event s and also the p oss ible solutions to these ev en ts for future re f erences. I. ANO 1 - Event Date: 10/17/1996 - LER Number: 1996 - 009 - Cracked Weld in an Oil Line on a Reactor Coolant Pump: A fire was di s covered in insulation around the Main Feed wa t er nozzle ring on "B" Once Through St eam Generator (OTSG) during heat up of the Reactor Coolant Sy stem (RCS ) . A weld located in the discharge line of a Reactor Cool ant Pump (RCP) mot or oil l i ft pump had cracked due to a fabrication defect . The fail u re, believed to have occurred at the start of the outage , resulted in oil being introduced onto the insulat i on . Oil on the insulation allowed a wicking effect that 22 reduced the auto-ignition point of the oil to a value lower t han the documen ted va l ue . The fire originat ed when the RCS temperature was approximately 439 degrees . Application of a light water fog from a fire hose extinguished the fire app roximately 16 minutes after it was discovered. A Notification of Unusual Event was declared when the fire was n o t extinguished within 10 minutes . The plant returned to cold shutdown conditions to evaluate damage . Other than some minor damage to insulation , the fire did not damage any systems or comp onents. Enhancements were made to the oil col lection systems of all RCP motors , and damaged insulation wa s repaired or replaced prior to t he subsequent heat up. II. BEAVER VALLEY 2 - Event Date: 04/02/1998 - LER Number: 1998-005 Inadequate Fire Protection Safe Shutdown Analysis for Boric Acid to Boric Acid Blender Valve, 2CHS*FCV113A: On 4/2/98, a fire protection safe s hutdown review for a proposed modification to the Boric Acid to Boric Acid Blender Valve, 2CHS*FCV113A, revealed that the fire protection safe shutdown analysis for t h e valve did not i dentify all cables and supporting equipment for operation of the valv e. As discovered , errors exis t in the va l ve control circu it analys i s and the description in the Beaver Valley Power Station Unit 2 (BVPS-2) Updated Final Safety Analysis 23 Report (UFSAR) of equipment operability following a fire in fire areas CPl, CV3, PA3, PA4, PA5, SBl, SB3, SB4, and TBl. Due to these errors, required actions for boration via the boric acid tanks specified in the analysis and the plant operating manual are not adequate for fire areas CV3 and PA5. As such, following a fire event, the valve and the required boration flow path may not be available. This condition does not comply with the fire protection evaluation, as described in Section 9.5A of the BVPS-2 UFSAR. As understood, this condition does not apply to BVPS-1 . This event resulted from oversight of the missing support cables and equipment for the valve while developing the list of electrical cables in specific designated fire areas for the fire protection safe shutdown analysis. Prior to entry into Mode 4 from the current Unit 2 shutdown, the control circuit of 2CHS*FCV113A will be modified so that the valve will fail to the safe (open) position, in the event of fire damage where the redundant boration flow path is affected. By 6/30/98, the valve control circuit analysis will be documented. An extent of condition review for Unit 2 of this occurrence will be completed prior to Unit 2 entry into Mode 4. A revised Unit 2 Fire Protection Safe Shutdown Report will be issued, by 10/31/98. By 10/31/98, the condition report of this 24 event will be made part of the required readi ng and d i s tribution to Nuclea r Engineering Design pers onnel . III . BEAVER VALLEY 1- Inadequate Pre - Fire Plan Procedure Guidance Resulting in Potential Damage to Emer gency Diesel Generators : On April 9, 1999, with Unit 1 in Mode 1 at approximately 98% power, an ongoing Engineering Fi re Protection Safe Shutdown self- assessment identified that operator actions in certain Unit 1 pre - fire plan and alternate safe shutdown procedures were inappropriate as they would place t he Unit outside the design basis of the Fire Protection Program for Appendix R Safe Shutdown capability . These actions would de-energize power to the Emergency Diesel Generator (EDG) Building Area Ventilation Sy stem Discharge Dampers lVS-D - 22 - lA and lB, and could have prevented proper v entilation for the EDGs and the fulfilment of their safety function to satisfy the Appendix R Safe Shutdown requirements . Non-emergency one-hour notification of this discovery was made to the NRC, at approxi mately 1846 hou rs on April 9, 1999, pursuant to 10 CFR 5 0 . 7 2 ( b) ( 1 ) These procedural inadequacies are not applicable to the corresponding Unit 2 procedures . The apparent cause of this event is personnel error attributed to failure to identify that the manual actions specified in the procedures would result in closure of the EDG v entilation exhaust 25 dampers . A contributor to this personnel error was inadequate knowledge of the design of the subject ventilation dampers, which are spring return to close on loss of power . Following event determination, operating shift briefings were conducted to ensure awareness of the subject procedural inadequacies pending revision of the procedures. Unit 1 subsequently entered Mode 5, at approximately 2235 hours on April 13, 1999. Appropriate rev isions to the affected procedures hav e been implemented to ensure that power to lVS-D-22-lA and lB is not de-energized by the procedures. 2.2 General fire analysis methodology in power plants Fire analysis in nuclear power plants presently involves following a number of procedures. It also requi res knowledge about fires, material properties , combustion, plant design and layouts, cable locations, and the location of safety equipments [ 9] . The purpose of the analytical method developed is to identify a list of the dominant accident sequences that are initiated by fire and then to assess the frequency of occurrence for each . This process requires information about several important aspects of a fire (ignition, progression , detection, and suppression, characteristics of materials under fire conditions) as well as 26 the plant safety functions and their behaviour under accident conditions. Considerable uncertainties exist in the analysis because of gaps in the required knowledge [13). The process of fire analysis can be divided into three main steps. The three steps are: I. A hazard analysis, II. A fire propagation analysis, which is somewhat analogous to a component-fragility analy sis, and III . A plant and system analysis The hazard analysis develops the frequency and magnitude of the externally imposed stress, where "stress" is in terms of potential fire induced accident sequences. The propagation analysis investigates the resistance of the plant to fire damage by studying the propagation of the fire and the effectiveness and timing of suppression. The last analysis evaluates the response of plant systems to the accident sequence triggered by the fire; it considers core damage [13) . CHAPTER 3 METHODOLOGY The methodology to be followed in fire risk assessment invo l ves three steps. These steps were briefly introduced in the previous section and are discussed in detail in this section. The steps are: I. Fire hazard analysis, II. Fire propagation analysis, and III. Plant and s y stem analysis 3.1 Fire Hazard analysis The purpose of the fire-hazard analysis is to identify the critical plant locations that are important to the fire-risk analysis. This is analysis is carried out in two steps. The first step is a location screening exercise, which identifies the critical plant areas. The second step involves the estimation of the fire frequency. 3.1.1 Location Screening Theoretically, one must determine all areas with the potential for fire starting. However, this is practically impossible and 28 is not necessary as some areas may not be important. This step of the procedure allows for unimportant areas to be screened out while retaining areas that contribute significantly to risk. The locations containing the fire vulnerable safety equipment are identified. The loss of all equipment at that location is then postulated . If it is found that an initiating event (Loss of Coolant Accident (LOCA) or transient) will not occur, the location is eliminated from consideration . Given a LOCA or transient, a number of safety functions are required for safe shutdown. If the loss of all equipment in the location of interest prohibits the performance of any or all required functions, the location is tabbed for further analysis. This screening method, described by Kazarians and Apostolakis (1981 ) was employed in the fire risk portions of the Zion (Commonwealth Edison Company , 1981) and Indian Point studies (PASNY, 1982 ) In these analy ses, the fire induced loss of control of safety s y stems is judged to dominate fire induced hardware losses, and therefore the critical locations that are investigated contain electrical cables and/or switchgear fo r many safety and non safety systems. Given this assumption, and a fire that has caused an initiating event, it is then important to determine whether the same fire can induce failures that will prevent: 1. Reaching and maintaining a condition of negative reactiv ity . 29 2. Removing decay heat. 3. Moni taring and controlling the inventory and pressure of the reactor-coolant system (RCS). Because of the fail-safe logic of the reactor scram circuitry , it is then assumed that the reactor trip is successful. Therefore critical fires wi ll affect the implementation of actions 2 and 3. If no one fire can do this, the fires that can prevent either action 2 or action 3 are considered. However these fires are less likely to be significant contributors to risk, because at least one independent failure in an unaffected safety system is required for (core damage and) radionuclide release to occur. 3 .1.2 Fire Occurrence Frequency Once the locations where a fire has the potential to initiate an accident sequence leading to a release of radionuclides have been identified, it should be determined how often these fires occur. The rate of occurrence can be established from the historical record. Only the plant operating histories are suitable for assessing the risk from plants at power. Apostolakis and Kazarians (1980) model the frequency of fires for various compartments, using a probability of frequency framework to consistently treat the uncertainties. Starting with broad prior distributions to model their weak state of knowledge they employ the statistical evidence of fires in a specific type of 30 reactor (e . g . light water reactor) and use Bayes' Theorem, to derive the fire frequenc i es in specific rooms of the building . The procedure can also be used to update the given distributions for fire frequencies, when further reactor experience is accumulated. 3 . 1. 3 Fire Propagation Analysis Event trees are used to d ivide the fire model into four elements: Ignition, Detection, Suppression , and Propagation. Each element wi l l head a column of the event tree. The fire is assumed to start in one component and potentially propagate to the next . . NWU · 3.1.4 Plant System Analysis J.LIBRARYJ Once the frequencies of fire-induced c omponent losses are asses s ed, it is possible to estimate the frequency of fire initiated accident sequences leading to c ore damage (which is not the case for t h e PBMR since core dama ge is almost impossib le because of the fact t hat the PBMR has a negative temperatu re effect ensuring that al l core structures never reach temperatures at which they start losing their integrity including graphite) . Like other initiating events , separate event trees are cons t ructed for fires bec ause the operator , rather than automat ic actions, may be responsible for shutting down the plant in response to a fire . This is often done by simply modifying the front end of existing event trees for other initiating events to spec ialize them for fire s . The postulated f ire can be assumed to 31 coincide with another initiating event, in which case the original event tree structure would be re t ained. (NB. Howev er , if fires are to be treated as a separate event, care should be taken that data from which basic component-failure rates are determined do not double-count these failures from fires). Disadvantages of the Method This method however detailed and like many others has disadvantages. One of the disadvantages is the potential for omitting fire sequences leading partway to core meltdown but requiring additional component failures to result in the top event. Another disadvantage is that this method does not account for the possibility that the fire-caused simultaneous failures of many instruments and/or nonsafety s y stems may initiate accident sequences . Conunents This method was chosen because compared to the other methods it is more detailed and more explanatory than other methods though it requires a lot of details about the plant, but it contains more familiar information than the other methods . It may not be possible to do all that this method requires, the reason being that we do not have a built plant yet and ev ery thing about the plant keeps changing so there is missing information and some of the things haven't been done yet . 32 3.2 Application of the methodology 3.2.1 Fire Hazard Analysis This methodology has been mostly for Light Water Reactors (LWR), Pressurized Water Reactors (PWR), and Boiling Water Reactors (BWR) . The methodology does not include some of the steps done here, but the methodology had to be altered because as mentioned previously the PBMR plant is still in the design phase . 3.2.1 .1 Identification of Safety Functions and their Equipments Safety functions were identified in order to make a list of related systems so as to know which systems will be more vulnerable and where to locate them in the building layout. Safety functions are processes by which power plants control the reactor activities to ensure that there are no accidental releases of radioactiv ity to the env ironment. These are activities such as: heat removal/ cooling, control of heat generation (that is the control of the fission chain reaction) . There are systems involved in fulfilling the safety functions and these systems also have sub-systems that act as their support systems. Table 1 Safety Systems and their Support Systems contains the safety functions that are important for reaching a safe reactor 33 shutdown in case of a fire accident; it also contains the related safety systems and their support s y stems. Table 1 Safety Systems and their Support Systems Safety Function Safety System Support System Heat removal SBS Electricals, Water circuits, Back-up ccs cooling tower (for RCCS & CCS) I RCCS Compressed air (for CCS). Reactivity Control RCSS: RCS Electricals RSS Fire tends to induce/introduce inter-sy stem dependencies in power plants. 34 Table 2 Safety System Components and their Support Systems (System Dependencies) be l ow show the safety system components and their inter-system dependencies . 35 Table 2 Safety System Components and their Support Systems (System Dependencies) Support Systems Safety System components 1.Core Fuel-RCS 18 Control Rod Power Systems which plant consist of the RPS EPS electrical following (per system system): Control rod .,, .,, Control Rod .,, .,, .,, Drive Mechanism (CROM) with position indicator Rod Emergency Shock Absorber 2.Core Fuel-RSS 17 Mutually Independent SAS Systems which consist of the following (per system): Gas blower .,, (shared) Storage container Discharge container Storage .,, .,, .,, container valve 36 3.Core Fuel-CCS ACS- ACS- Power Auxiliary Back-up plant closed cooling WMPS EPS ocs electri circuit tower cal closed system circuit Gas mixing chamber Gas-to-gas heat exchanger (Recuperator ) Gas-to-water heat exchanger (stainless steel plates) Buffer circuit .; .; heat exchanger (stainless steel plates) Buffer circuit .; expansion tank Two buffer .; .; .; circuit pumps Buffer circuit pump outlet NRVs 3 X 50% blowers .; .; .; 3 X blower .; .; .; inlet motor operated valves 3 X blower .; .; .; return line motor operated valves Recuperator by- .; .; .; pass motor operated valv e 4.SBS EPS ocs Power plant 37 electrical system 2 100% .,, .,, .,, X blowers 2 X blower .,, .,, .,, outlet motor operated valves 5.Core Fuel- ACS-Open ACS- WMPS EPS ocs Power RCCS, Train A circuit Back-up plant cooling electrical tower system closed circuit Heat exchanger .,, (titanium plates) Expansion tank .,, Expansion tank .,, .,, .,, WMPS motor operated valve Pump .,, .,, .,, Pump outlet NRV Standpipes .,, .,, .,, Anti-siphoning devices Rupture discs Temperature , .,, .,, .,, pressure and level indicators Back-up cooling .,, .,, .,, tower supply motor operated valve Back-up cooling .,, .,, .,, tower return motor operated valve 38 Standpipe v v v isolation motor operated valves 6.Core Fuel- RCCS, Train B Heat exchanger v (titanium plates) Expansion tank v Expansion tank v v v WMPS motor operated valves Pump v v v Pump outlet NRV Standpipes v v v Anti-siphoning devices Rupture discs Temperature, v v v pressure and level indicators Back-up cooling v v v tower supply motor operated valve Back-up cooling v v v tower return motor operated valve Standpipe v v v isolation motor operated valv es 7.Core Fuel - RCCS, Train C 39 Heat exchanger .,, (titanium plates) Expansion tank .,, Expansion tank .,, .,, .,, WMPS motor operated valves Pump .,, .,, .,, Pump outlet NRV Standpipes .,, .,, .,, Anti-siphoning devices Rupture discs Temperature, .,, .,, .,, pressure and level indicators Back-up cooling .,, .,, .,, tower supply motor operated valve Back-up cooling .,, .,, .,, tower return motor operated valve Standpipe .,, .,, .,, isolation motor operated valves 40 3.2.2 Location Screening The following locations were screened according to their containment of the fire vulnerable safety equipment. All other areas that were not included in the table below were screened out since they did not contain any fire vulnerable safety equipments. The table below is a description of the building layout . The first number represents the level of the floor, the negative sign means that the particular level is below the ground level, zero is the ground level, and the levels with no signs mean that those levels are above the ground level, the last numbers represent the room numbers. This is a list showing all the safety equipment and it also shows what these equipments are housed with in all the different rooms of the plant. The cable locations have been included, electrical switchgear rooms, generator room, control rooms, battery rooms, and the power electronics room because according to literature, these areas are areas, which have proved to be likely fire areas. ,~wu j LIBRARY 41 Table 3 Building Layout Area no Area List of equipment Maintenance Description in the area tasks in the (Level no area and room no) -18 : 32 Cable Duct Cable Duct Cables None -18:33 Cable Duct -18:34 Cable Duct -18 :35 Cable Duct -18:29 PCU Cavity PCU floor area: Pre & Intercooler . Waste Water Sump. Check sump pump s ystem functioning Intercooler Intercooler Inspection of outer casing for cracks , leaks Pre-cooler Pre-cooler Inspection of outer casing for cracks, leaks Recuperator Recuperator Inspection of outer casing for cracks , leaks Recuperator SBS SBS va l ves Recuperator Bypass valves PCU Area HPT LPT 42 Power Turbine -14:45 Core Core unloading Replace drive unloading device (x2) Device Replace gearbox Replace shaft penetration Test flange seals Replace spindle with bearings Empty scrap collection casks Repair bad electrical connection FHSS valves Isolation valves Leak test on (x40) flange seals Replace valve drive Replace shaft penetration Replace inserts Service shaft penetration Counters (x2) Leak test on flange seals Repair faulty electrical connection Replace inserts 43 Sphere r i ser pipes None Valv e blocks None Gas ev acuation Rep l ace s y stems He shut se r vice k i t off v alv es (x44) Fork Lifts None Valv e maintenance None tool Lay down pallets None Core unloading None dev ice too l Scrap cask None empty ing dev ice RSS v alv es -14 : 51 RSS blowers RSS blowers - 9:46 Bottom of the Bottom of RPV NDT the bot tom RPV of the RPV for cracks, deterioration of material, creep RPV RPV Hot & cold manifold pipes RCCS -9:47 Working floor area ccs -4:53 ccs ccs RPVCS -4 : 54 Electrical 1 1 kv switchgear Inspect s witchgear Equipment 400 kv s witchgear Replace components 44 Dry transformers Circuit breaker trolleys Replace components -4:104 Electrical 11 kv switchgear Inspect switchgear Equipment 400 kv switchgear Replace components Dry transformers Circuit breaker trolleys Replace components 0:63 Generator Generator braking Test brake switchgear equipment system Lighting board Excitation control Calibrate and panel check Generator main/back-up protection panel Generator measurement panel 0:60 Control room Operator desks Maintain panels and VDUs Video monitors PEI displays RPS displays Printers Check printers 0 : 59 Control PLCs & control Replace cards equipment equipment ----- 45 room Engineering Plant control station optimization Configuration updates on plant 4:75 Electrical Generator busbars Test busbars & transformer breakers Generator circuit Check circuit breakers breakers Brake air-cooled Check contacts transformer Brake circuit breaker Earthing transformer & resistor Voltage transformer Excitation transformer Earthing switch Generator earthing equipment 4:111 Battery room 110 VDC electrical Inspect 1 protection batteries batteries (2 sets) Top-up electrolyte in batteries I NWU· Replace \LIBRARYJ individual battery cells Replace all battery cells (end of life ) 46 Nicad batteries Inspect batteries Top-up electroly te in batteries Replace individual battery ce l ls Replace all battery cells (end of life ) Ventilation fans 4 : 110 Battery room 110 VDC electrical Inspect 2 protection batteries batteries (2 sets) Top-up electroly te in batteries Replace individual battery cells Replace all battery cells (end of life ) Ni cad batteries Inspect batteries Top-up electrolyte in batteries Replace individual battery cells Replace all battery cells (end of life) Ventilation fans 47 4:71 Power DC chargers Maintain t his electronics equipment room UPS EMB cabinets, including test equipment PLC equipment RCS & PEI 4 : 73 RCS room 11:80 RPV RPV No access or maintenance in this area RCCS RSS RCS 21 : 87 Working floor RCSS maintenance trolleys RCCS water level Maintain sensors switches/senso rs Controlled Block filters Replace ventilation filters exhaust air plant Centrifugal fans Replace fans Dampers and motors Inspect and calibrate dampers Maintain and 1 y early replace motors Controls Inspect and maintain controller s and actuator s General All rooms A/C duct i ng 48 Cooling water supply lines Electrical cabling to individual equipment 3.2.3 Fire Occurrence Frequency To compute the fire occurrence frequency for different specified compartments of the plant, statistical data and historical experiences are used, that is the number of fires that occurred previously in each room of interest in all plants of a similar type plus their number of years of operation are combined and from that, the fire frequencies are computed. The Pebble Bed Modular Reactor (PBMR) is the first reactor of its kind and it has not been built ye t, therefore there is not enough data and no experience to do the required calculations, like computing the fire frequency. There are however other HTGRs and HTRs that have been operating for a number of years, but there hasn't been any historical fire experience data that has been reported yet from them. In this regard statistical data and historical experiences available from reactors such as the LWRs, PWRs and BWRs (NUREG-1150 Volume 1 , NUREG/CR-2300 Volume 2, NUREG/CR-4840 SAND 88-3102) were adopted for the PBMR. 49 This data is suitable in a sense that, all cables, control rooms, batteries, generators, and electrical switchgears, in all power plants irrespective of the type of plant are the same . 50 Table 4 Statistical Evidence of Fires in Light Water Reactors and the related fire frequencies. Area Number of fires Number of Fire Fr equency compartment years (per room year ) Control Room 3 68 1. 0 4 . lE-3 Cable s preading 7 . 2E-3 2 74 7 .3 r o om Diesel generato r l.9E-2 37 1600 . 0 room Reactor b u ild i ng 22 84 7. 5 5 . 0E-2 Auxiliary 3 . 4E-2 43 6 73.2 build ing El ectric al 4 13 46 . 4 l . 3E-2 s wi tch g e a r room Battery room 4 1346. 4 2 . 9E-3 51 The fire frequencies for the different rooms of the PBMR plant were stipulated in the following manner: Generic subdivisions like the diesel generator room, cable rooms, control rooms, electrical switchgear rooms, and the battery rooms were considered to be common to all types of plants and so the fire event data were used directly with the number of years of operating experience per subdivision to determine the frequency. Plant specific subdivisions like the reactor building, and the auxiliary building were considered on a room-by-room basis. For these rooms the frequency was obtained by dividing the frequency from data amongst all systems contained in the specific subdivision. The fire frequencies for the reactor building, and the auxiliary building were divided for each room in a particular building according to the number of systems (especially systems that can burn) in each room re spec ti ve l y. And so the sum of all system frequencies in a room constituted the frequency of the part icular room. 52 Table 3-5 Fire frequencies for different rooms in the PBMR plant Area no Description Area List of Fire of location Description equipment in frequency (Level the area (per room no & year) room no) -18:32 Cable rooms Cable Duct 2.88E-3 Cable Duct Cables -18 : 33 Cable Duct l.44E-3 -18:34 Ca b le Duct 1.44E-3 -18 : 35 Ca b le Duc t 1 . 44E-3 0:63 Generator Generator Generator r o om s witchgear braking equipment Lighting board Exci t a tion control panel 1 . 9E-2 Gen erator main/back-up protect ion panel Gen erator meas urement pane l 0:60 Cont ro l Control Operato r de s ks 2 . 0SE-3 r o oms room Video moni t ors PEI d i splays RPS d i s plays 53 Printers 0:59 Control PLCs & control equipment e quipment room 2 . 05 E- 3 Engineering control station 4:111 Battery Battery 110 VDC rooms room 1 electrical protection batteries (2 sets ) 1. 4 5E-3 Nicad batteries Ventilation fans 4:110 Battery 110 VDC room 2 electrical protection batteries (2 sets ) l .45E-3 Nicad batteries Ventilat i on fans -4:54 El ectrical Electrical 11 kv s witchgear switchgear switchgear rooms 400 kv switchgear Dry 6 . 5E- 3 transformers Circuit breaker trolleys Replace components -4:104 Electrical 11 kv 6 .5E-3 switchgear switchgear 54 400 kv switchgear Dry transformers Circuit breaker trolleys Replace components -18:29 Auxiliary PCU Cavity PCU floor area: building Pre & Intercooler. Waste Water Sump . Intercooler Intercooler Pre-cooler Pre-cooler Recuperator Recuperator Recuperator SBS 3.4E-2 SBS valves Recuperator Bypass valves PCU Area HPT LPT Power Turbine -14 : 45 Reactor 5.55E-3 building FHSS valves Isolation valves (x40) 55 Gas evacuation s y stems He shut off valves (x44) RSS valves -14:51 Reactor RSS blowers RSS blowers 1.85E-3 building -9 : 46 Reactor Bottom of building the RPV RPV RPV 3.7 0E-3 RCCS -9:47 Reactor Working building floor area l . 85E - 3 ccs - 4:53 Reactor ccs ccs building 3.7 0E- 3 RPVCS Electrical Generator Reactor 4:75 busbars & busbars 1 .6 7E-2 building breakers Generator circuit breakers Nwu Brake air- :. L.l8fiA.li"t' cooled I "-' transformer 56 Brake circuit breaker Earthing transformer & resistor Voltage transformer Excitation transformer Earthing switch Generator earthing equipment Power DC chargers electronics room UPS Reactor 4:71 EMB cabinets, 9 . 25E-3 building including test equipment PLC equipment RCS & PEI 4:73 Reactor RCS room 1.85E-3 building 11:80 Reactor RPV RPV building RCCS 7.40E-3 RSS RCS 57 3.2.4 Fire Propagation Analysis Two stage event trees for two redundant components were used to divide the fire model into four elements, Ignition, Detection, Suppression and Propagation. It was assumed that once fire started in one component it would potentially propagate to the next. The loss of all equipments in a room frequency was obtained using the Risk Spectrum code. The input data for the failure to suppress and detect were from literature [5]. The plant was divided into seven subsections and an event tree was constructed for each subsection, namely, the cable room, the control room, the battery room, the generator room, the electrical switchgear room, the auxiliary building, and the reactor building. 58 Figure 3-1 Event tree for the control room Stage 1 Stage 2 Components Component A Component B lost Ignition I Detection I Suppression Propagation I Detection I Suppression frequency .. 4.lOE-03 (None) .... D, s 2 ........ 1.70E-04 (A) p - - S1 s, ...... l.64E - 09 (A&B) - i p ..... . l.70E-05 (A) Success s2 l ...... 2 .04E-05 (A) Failure D2 p - s 2 .... 1. 97E - 10 (A&B) - .... D, - D2 ........ 2. 33E- ll (A&B) - p .. .... 2.04E-06 (A) 59 Figure 3-2 Event tree for the cable room Stage 1 Stage 2 Components Component A Component B lost Ignition I Detection I Suppression Propagation I Detection I Suppression frequency .. 7 . 20E - 03 (None) ~ DI sz ........ 2.98E- 04 (A) p - - SI s, .. ~ 2. BBE-09 (A&B) - i p ...... 2.98E-05 (A) Success sz l .. ~ 3.59E-05 (A) Failure Dz p - sz ........ 3. 4 6E- 10 (A&B) - DI - Dz .... ~ 4. 09E - 11 (A&B) - p .. ~ 3.59E-06 (A) 60 Figure 3-3 Event tree for the electrical switchgear room Stage 1 Stage 2 Components Component A Component B lost Ignition I Detection I Suppression Propagation I Detection I Suppression frequency 1.30E- 02 (None) .~... D, sz .. ~ 5.39E-04 (A) p -s, -s, ....... 5.20E - 09 (A&B) - i p .~... 5 . 39E-05 (A) Success sz i .~... 6.47E- 05 (A) Failure Dz p - sz .. 6. 25E-10 (A&B) - ~ D, ,-- -Dz ....... 7 . 38E-11 (A&B) $~ lf -p .~.. . 6.47E-06 (A) 61 Figure 3-4 Event tree for the battery room Stage 1 Stage 2 Components Component A Component B lost Ignition I Detection I Suppression Propagation I Detection I Suppression frequency ...... 2.90E-03 (None) . D, s 2 ....... 1.20E-04 (A) p - - S1 S1 ....... l.16E-09 (A&B) - i p ....... 1.20E-05 (A) Success s 2 iF ... ~ l.44E - 05 (A) ailure D2 p - s 2 ....... 1. 40E-10 (A&B) - D, - D2 ....... 1.65E-11 (A&B) - p ... ~ 1.44E-06 (A) 62 Figure 3-5 Event tree for the generator switchgear room Stage 1 Stage 2 Components Component A Component B lost Ignition I Detection I Suppression Propagation I Detection I Suppression frequency ... 1.90E-02 (None) ... DI s2 ........ 7.87E-04 (A) p - - S1 sry .~.. . 7. 60E-09 (A&B) - i p ...... 7.87E-05 (A) Success s 2 i ...... 9.46E -05 (A) F ailure D2 p - S2 ....... 9.14E-10 (A&B) - DI - D2 ........ 1. OSE-10 (A&B) - p .~.. 9.46E-06 (A) 63 Figure 3-6 Event tree for the reactor building Stage 1 Stage 2 Components Component A Component B lost Ignition I Detection I Suppression Propagation I Detection I Suppression frequency ....... S .OOE - 02 (None) DI s 2 ....... 2. 07E - 03 (A) p - - SI s ? ....... . 2. OOE - 08 (A&B) - i p ....... 2.07E-04 (A) Success s2 l ....... 2.49E - 04 (A) Failure D2 p - s2 ....... 2. 41E-09 (A&B) - DI - D2 ....... 2 . 84E-10 (A&B) -p ....... 2.49E - 05 (A) 64 Figure 3-7 Event tree for the auxiliary building Stage 1 Stage 2 Components Component A Component B lost Ignition I Detection I Suppression Propagation I Detection I Suppression frequency ... 3.40E-02 (None) ... D, s 2 ...... 1. 41E-03 (A) p - - sl S, ...... 1.36E-08 (A&B) - i p ....... l . 41E-04 (A) Success s 2 l ...... l.69E-04 (A) Failure D2 p - s 2 ...... 1. 64E - 09 (A&B) - D, - D2 ...... 1 . 93E-10 (A&B) - p ...... 1. 69E-05 (A) 3.2.5 Plant system analysis The system analysis has been done for the PBMR plant in t he PBMR PRA Report (Chapter 5 Data Analysis ) . For this project only the safety s y stems and their support s y stems were considered i n the plant system analysis for fire accidents. As mentioned earlier in the document, fire is unpredictable, it can cause a short circuit instead of an open circuit, fire also tends to induce multiple system inter dependencies. It is therefore important to note all the support s y stems for different components and s y stems of the plant. As shown earlier (Table 2 Safety System Components and their Support Systems (System Dependencies)) all safety systems have a number of components that assist them in functioning. These components also hav e support s y stems, which aid them in functioning . By Table 2 Safety Sy stem Components and their Support Systems (Sy stem Dependencies ) : RCS: Some of the RCS components are supported by the RPS and the EPS, and in some also the power plant electrical s y stem is included. RSS: Some components of the RSS are supported by the RPS and the EPS, and in others also the power plant electrical s y stem is included. 66 CCS: Some of the CCS components are supported by the ACS- auxiliary closed circuit and the ACS-back up cooling tower closed circuit, and some are supported by the WMPS , whilst others are supported by the EPS, the OCS, and the power plant electr i cal system. SBS: The components of the SBS are supported by the EPS, OCS, and the power plant electrical system. RCCS: Some components of the RCCS are supported by the ACS-open circuit, and some by the ACS-back up cooling tower closed circuit, some by the WMPS, and others by the EPS, OCS, and the power plant electrical system. Support Systems Support systems also have components, which in turn also have their support systems. RPS : Its components are supported by the power plant electrical system. EPS: Its components are supported by the power plant electrical system. OCS: Components are supported by the power plant electrical system. Power Plant Electrical System : The components are supported by the EPS and the OCS . 67 ACS-auxiliary closed circuit : Some of this s y stem's components are supported by the ACS-open circuit, and some by the WMPS, and others by the EPS, OCS, and the power plant electrical s y stem. ACS-back up cooling tower closed circuit: Some of its components are supported by the WMPS, and others by the EPS, OCS, and the power plant electrical system. WMPS: Components are supported by the EPS, OCS, and the power plant electrical system. CHAPTER 4 RESULTS AND HYPOTHESIS This section presents the results of probabilistic fire risk assessment performed for the PBMR. The results are presented in terms of the fire frequency in the different fire compartments. The frequency estimates obtained here are a result of quantifying the detection and suppression failure fault and event trees. Both the initiating event frequencies of fire and fire event tree sequence frequencies are presented. Critical safety equipment and their support systems, including cables and power, were identified in each compartment. Once the sequence frequencies have been calculated, one determines whether the fire in a particular compartment could result in an internal initiating event. That is, whether the fire will cause a pipe break, reactivity excursion, or loss of the main power s ystem. If an internal initiating event could be caused as a result of fire in a particular room, then the frequency is compared to a predetermined value of 10 -2 per year . This means that only the contribution of fire to the release of radionuclide greater than 1% is considered. If the resulting fire sequence frequency is greater than this value , then the 69 particular frequency i s retained. This is then multiplied by the internal initiating event frequency to determine the overall risk. 4.1 Results J 4 .1.1 Fire Initiating Event Frequencies for the different rooms of the PBMR power plant. Table 4 .1 below presents the calculated fire initiating event frequencies per identified room. These frequencies were determined using the methodology presented in Chapter 3 . The table provides initiating ev ent frequencies of fire in various compartments in the reactor, namely, control room, cable spreading room, diesel generator room, switchgear room, battery room, auxiliary building, and reactor building. The frequencies from Tables were obtained from Nureg 1150 [3] of which the values are exactly the same as the values in Table 3.4 since the PBMR plant does not have its own statistical data that can be used to stipulate the frequencies. For simplicity, it is assumed that once the fire starts, it spreads. This means that the mitigation system response has failed. Thus, the failure frequency is 1. Thus, the total sequences frequency is the same as the initiating event frequency of fire. 70 Table 4.1 Fire Initiating Event Frequencies Fir e Frequency Pl ant Location (per reac t or year) Control room 4 . lE- 03 Cable spreading room 7.2E-03 Diesel Generator room 1.9E-02 Switchgear room 1.3E-02 Battery room 2.9E - 03 Auxi liary b u i ldi ng 3 . 4E- 02 Reactor building 7.2E-03 From the table, only three rooms may potentially contribu te to internal ev ents and these are diesel generator room, switchgear room and auxiliary building. However, loss of equipment in these rooms will not lead to any radiologi cal release. However , this is a point, which requires further studies to determine if there is any release as a result of fire. 71 4.2 Hypothesis 4.2.1 Fire occurrence frequencies The occurrence of fire in the PBMR power plant is not expected to contribute significantly to the total risk to the public and plant personnel. This is a result of the inherent safety of the plant . Also, The fire frequencies for the Pebble Bed Modular Reactor plant are expected to be much less than the ones from the Light Water Reactors, Pressurized Water Reactors, and the Boiling Water Reactors, once it has gathered its own empirical data, because of its inherent safety. Another factor that may add to the fire frequencies being low is the unique design of the plant in which very small numbers of combustible materials are used where their use could not be avoided; the cable routings take different directions so that at least one cable route is available if the other one is knocked out by fire during a fire accident; all major pumps are surrounded by fire barriers to minimize the spread of fire from one channel to the next during fire accidents. 4.2.2 Loss of equipment frequencies (Fire Propagation) The obtained frequencies seem to follow a similar pattern for all the different rooms in the plant. According to these results it seems highly unlikely that fire will propagate from one equipment to the next in a room, this is shown by v ery low frequencies (close to impossible ) that a fire accident may destroy more than 72 one system in a room without being noticed or without something being done . When using the Risk Spectrum code it was noticed that as the time between detector tests (during maintenance of the detectors ) increased, the loss of equipment frequencies also increased but, the more frequent the tests are done the lower the loss of equipment frequencies become (close to impossible ). The disadvantage however of more frequent tests is that it i s very expensive. CHAPTER 5 SUMMARY, CONCLUSION, AND RECOMMENDATIONS 5.1 Summary In this report the Probabilistic Risk Assessment methodology was used to assess the frequencies of occurrence of fire. To do this, the safety functions of the plant were determined . Then the safety systems that would be needed to perform these safety functions were identified together with their support systems. The safety functions considered are: control of heat generation, heat removal . To determine the frequency of fire occurrence, areas were identified where the various safety system are located. The plant's building layout was used for this purpose. The various areas were further broken down into smaller compartments for ease of representation. Since there is no operational history for the PBMR, data from the Light Water Reactors, Pressurized Water Reactors, and Boiling Water Reactors was used to derive the fire occurrence frequencies for the different locations in the plant. To obtain frequencies for each compartment in the PBMR plant, the frequencies for different areas from the LWR and PWR plants were 74 broken down according to the number of systems present in each compartment in the PBMR plant . Sequence frequencies are generally determined by combining the initiating ev ent frequencies with the failure frequenc i es of various systems considered in the fire mitigation systems. This part models the propagation of fire from one system to another prior to detection and suppression failures in a room, and the resulting loss of equipment . To simplify the analysis, the conditional probability of the sequence was assumed to be unity . The total fire frequency was then the equivalent to the initiating event frequency . The Fire PRA analysis was done to investigate the impact of fire on the safety of the PBMR plant and also on the existing PBMR PRA risk frequency . This analysis was also done to determine whether the PBMR plant would be able to reach a safe reactor shut down in case of a fire accident , and most importantly to see if the total risk due to the operation of the plant is still within t h e risk limit specified by the National Nuclear Regulator . 5.2 Conc lusion From the frequencies presented in Table 4 .1, it is clear that fire is not expected to contribute significantly to the overal l risk of the PBMR . The initiating event frequencies for the various locations were below a predetermined cut-off frequency . 75 Thus, the impact of fire on the existing PBMR PRA risk fr equency is negligibly s mall . 5.3 Recommenda t ions This study was a preliminary assessment of the impact of fire in the PBMR . The study was limited as a result of the fact that the data used as input was generic. Therefore, when new and relevant operational data becomes available, the study will have to b e updated . Also, this study did not involve sensitivi t y and uncertainty analysis. This is essential in any PRA study . Future studies should include these assessments. Glossary of terms TERM DEFINITION An unplanned event or sequence of events that results in undesirable consequences. An incident with specific safety Abnormal Condition consequences or impacts such as damage to one or several barriers, thus leading to the release of radioactive material . A system that has specifically Active Cooling System (ACS) designed controlled components to cool a system or component A system to provide compressed air of suitable quality to : Supply maintenance outlets. Compressed Air System (CAS) Supply pneumatic va l ve actuators. Pressurize header tanks of the ACS. A system for the removal of decay heat when the Brayton cycle is not operating. It also Core Conditioning System (CCS) provides for helium flow through the reactor core heat -up during start-up operations It provides heat removal at pressures lower than the main Cooling Water (CW) operating system pressure at all times during operation. A condition that deviates from Event normal operation A specific unplanned series of events composed of an initiating event and Event Sequence intermediate events that may lead to a deviation from normal operation External conditions that cause External Events deviations from normal operation . The examples are: 77 Floods, earthquakes, v o l cano, terrorism, fires etc. A qualitativ e method of s y stem analysis which inv olv es the study of the failure modes that Failure Modes and Effects can exist in every component of Analy sis (FMEA) the system, and the determination of the causes and of the effects of each failure mode A variation of FMEA tha t includes a quantitative Failure Modes, Effects and estimate of the significance of Criticality Analy sis (FMECA ) the consequence of a fai l ure mode The termination of the ability Failure of an entity to perform a required function. The effect by which a fa ilure Failure Mode is observed A system that provides early warning of fire in the module, PPSB and Auxiliary building, Fire Protection Sy stem (FPS ) suppresses fire, is used for fire extinguishing purposes and prev ents the spread of fire. A s y stem for loading and Fuel Handling and Storage removal of fuel and graphite Sy stem (FHSS ) spheres from the reactor A s y stem that maintains specified environmental parameters of temperature and (where required) humidity and Heating, Ventilation and Air- minimizes the internal building conditioning (HVAC) System contamination b y air renewal , maintaining direction of airflow and removing radioactive particles b y purging and filtering. A s y stem for Helium regulating the Inventory Control Sy stem quantity and quality of helium (HICS ) in the PCU. The first event in an ev ent Initiating Ev ent sequence. Internal Events Internal conditions that cause dev iations from normal 78 operation, and the examples are : loss of coolant, small/medium/large pipe break, control rod failure, accidental drop of the SAS etc . The Main Power System physically combines the functions of the Reactor Unit Main Power System (MPS) (RU) and Power Conversion Unit (PCU) to convert nuclear energy into electricity The ability of an item under given conditions of use, to be restored to a state in which it can perform its intended Maintainability function, when maintenance is performed under given conditions and using stated procedures and resources. A single, stand-alone PBMR, Module containing all systems for operation. A system that controls and monitors major plant, aux iliary systems and support systems. Start-up, power generation and Operational Control System shutdown are controlled through (OCS) the OCS. The OCS also stores process data and makes data available for other external systems A high-temperature, direct Pebble Bed Modular Reactor cycle, helium-cooled nuclear (PBMR) reactor with fully ceramic spherical fuel elements. Manoeuvring or changes in Plant Mode process variables within a specific state Plant conditions or parameters that are fundamentally different from each other. The Plant State plant can continue 'indefinitely' in any specific state Changing from one plant state Plant Transition to another. The plant can only be in transition for a specific 79 time period, and has defined initial and end conditions. An assembly of equipment, comprising the high-and low- pressure turbo-units, power turbine generator, a Power Conversion Unit (PCU) recuperator and coolers, combining to convert the heat from the helium into electricity An assembly to convert fluidic Power Turbine Generator (PTG) helium energy into electricity The system responsible for controlling the reactor during normal operation, effecting a Reactivity Control and Shutdown fast transition to a sub- System (RCSS) critical state on demand, and maintaining the reactor sub- critical indefinitely in a cold condition (100 °c) A system to transfer the heat from the reactor cavity during Reactor Cavity Cooling System all modes of reactor operation (RCCS) to the ultimate heat sink (sea or to the atmosphere, when the sea is not available). The vessel, which supports the reactor core structures and Reactor Pressure Vessel (RPV) forms part of the MPS pressure boundary. A system for maintaining the RPV at a homogeneous Reactor Pressure Vessel temperature, in order to Conditioning System (RPVCS) maintain operating temperatures in the range for which the materials have been qualified. A system that shuts the reactor down when certain values as specified in the General Operating Rules (GOR) and/or Reactor Protection System (RPS) technical specifications have been exceeded . The RPS also prevents restart of the reactor until normal operating conditions have been restored. Recuperator A device for returning heat in the gas downstream of the I WU- I 9 IR RARV 80 turbines to the gas returning to the reactor, thus improving cycle efficiency. Fuel that has reached its Spent Fuel maximum design burn-up. 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