Poeiervermenging : 'n ondersoek na die vermenging van mikrokonsentrasiemengsels
Abstract
The general theory of mixing and the factors which
affect the process were discussed. The mixture quality
and the rate of mixing must be evaluated during the
mixing process. The theoretical models which may be
used to describe the quality and the mixing rate
were reviewed.
The necessity to differentiate between micro concentration mixtures and mixtures with more favourable
mixing ratios of the components was discussed. In
some cases of micro concentration mixing interaction
between the components exists. These interactions alter the characteristics of the mixing process.
The mixing of powders is an importand process in the
pharmaceutical industry and it is related to the content uniformity as well as the physical properties of
the dosage forms which are manufactured from powder
mixtures.
The characteristics properties of powders must be borne
in mind when existing mixing theories are applied to
micro concentration mixing. The general properties of
powders for example the flow properties and cohesion
were discussed.
The application of the quality model for predicting
the final state of a micro concentration mixture was
outlined. The unique properties o f powders complicate
the application of the quality mode ls to micro concentration mixing . It is difficult to estimate the number
of particles in a sample and the powder properties
which affect this estimation were pointed out.
The important factors in the experimental determination of the mixing quality of powder mixtures for
example the volume and the mass of the samples , the
number of samples and the importance of the analytical
method were discussed . A complicating factor is encountered in the fact that the state of an intermediately
mixed mixture cannot be completely characterised by the
variance between a number of samples.
The general quality model of Kristensen was discussed.
According to this model it is obvious that knowledge
of the structure of the mixture is a necessary requirement for assessing the quality of a mixture.
The problems encountered when the Kristensen model is
applied to a micro concentration mixture were discussed.
Chapter 3.
The mixing of reserpine (micro component) and lactose
(carrier) was done in a small cylindrical tumbling
mixer . A small mixer was chosen because it is easier
to control the properties of the components and the
whole mixture could be analysed without increasing the
number of samples to the extent that it would be impossible to analyse all the samples.
The mixers , the preparation of the components and the
sampling techniques were discussed.
The properties of the components f or example the particle size, shape and flow properties were determined .
The reserpine concentration in t he samples was deteremined by a spectro-photometrical method. The precision
and the variance of the analytical method was estimated.
Chapter 4.
The mixing of 0,1% reserpine, with a mean particle
size of 7 ,62 μm, and lactose (356 ,5 μm) was carried out
in a small cylindrical tumbling mixer to investigate
the postulated mixing mechanism and the structure of
the mixture. After 30 seconds of mixing the structure
of the mixture could be expressed in terms of two
characterising properties i.e. the mean size of the
absorbed reserpine agglomerates and the adsorbed
fraction. After 600 seconds all the reserpine was
adsorbed on the lactose and the rate determining step
was the attrition of the adsorbed agglomerates.
The mixing rate, expressed in terms of the mean size
of adsorbed agglomerates and the adsorbed fraction , as
a function of the properties of components was investigated. Lactose with mean particle sizes of 249 , 9
201,5 and 194 , 9 μm was mixed with reserpine (7 , 62μm).
It was found that the disintegration of the reserpine
agglomerates and the attrition of the adsorbed agglomerates was rate determining . The mixing rate, using the
three different particle sizes of the lactose, was
therefore determined by the properties of the reserpine.
Mixtures (0,1% and 1,0% reserpine) were made by triturating lactose and reserpine in an agate mortar. The
results supported the existance of agglomerates in the
mixtures that were made in the tumbling mixer.
After 1 200 seconds the mixture qualities in the
cylindrical mixer were the same as the quality of the
complete randomised state for mixtures of 0,1% reserpine (7,62 μm) and lactose (356,5 μm). Better qualities could have been obtained but it could not be
proved as a result of the variance of the analytical
method. One of the mixtures was subjected to a segregation test in a fluid-bed. Samples withdrawn after
the test had a content of+ 75%of the original between
the reserpine and the lactose particles.